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Heavy-duty composite brake crack prediction Engineers used both analytical and dynamometer data to determine the damage tolerance of a selectively reinforced aluminum MMC brake drum, which provided some answers but left a lot of questions.

Operators see bright screens in their future HMIs borrow from tablets, phones to help operators perform a broad range of tasks Small engine landscape Kubota engineers developed new small-displacement engines that adopt a common-rail system while optimizing the combustion system and injection characteristics. Sensitive to safety A growing number of digital sensors are among the tools being used to make sure failures are rare and injuries are even more infrequent.

Honda flexes new powertrain muscle Honda R&D's top engineer outlines his company's Earth Dreams powertrain assault that includes more efficient, robust, and refined ICEs; new hybrid drive systems; and further developments in FCEVs, HCCI, plasma ignitions, and Rankine-cycle engine types. Setting Hyundai's fuel cell strategy Hyundai is one of two major OEMs that are still going it alone in developing FCEV technology, rather than collaborating with competitors. The company's head of fuel cell R&D explains the path toward 2015 series production. Volvo Trucks makes a case for DME The truck maker is working with Oberon Fuels and others to bring dimethyl ether-what company execs say is one of the most promising sustainable alternative fuels-to North America in 2015. Sensing a need for creature comforts Automakers and suppliers are turning to new sensors to help make cabins more comfortable and safer while automating some tasks.

Simulating off-highway hybrids With customers squeezed by fuel costs, off-highway OEMs are showing some interest in developing hybrid equipment. CAE simulation tools are needed because of lack of experience with such devices. Their functional complexity requires control system simulation throughout their lives. A hose is a hose is a hose Researchers develop a method for the precise mounting of a hydraulic hose model. Integrity sensing for safety Researchers from Purdue developed a capacitance-based method for monitoring the integrity of tires, hoses, and other polymeric products during manufacturing and throughout the useful product life.

Optimizing brake-by-wire control An optimal control strategy is introduced that ensures minimum control effort that results in minimum actuator power consumption, while simultaneously providing efficient braking performance.

National Instruments Keeping pace with increasingly intelligent machines Molex Autonomous equipment positioned to be next disruptive technology Sauer-Danfoss Speed wins IAV Engineering in the virtual world Mentor Graphics What will save us from electrical system design complexity? Perkins Designing for diversity TTControl Intelligent controls and connectivity Federal-Mogul Technology strategies for the future Dana Innovation that addresses global megatrends dSPACE Can you imagine your life without challenges? Tenneco Technology meets regulatory challenges Southco Shifts in design energy Bosch Rexroth Manufacturing and logistical excellence MathWorks Continuous improvement to meet new challenges

Keeping cool Advanced insulation packages, solar reflective film, and other thermal-management technologies enable heavy vehicles to reduce idle climate control loads, as demonstrated by NREL's CoolCab project.

Fuel cells return to focus While fuel-cell vehicles haven't been in the spotlight in recent years compared with hybrids and EVs, hydrogen fuel cell technology is regaining momentum as OEMs move to reduce their CO2 footprints. But cost and infrastructure challenges remain. The case for class 8 hybrids Hybrid technology may not be the best solution for all heavy-truck applications, but a Caron Engineering expert explains how it can still benefit Class 8 vehicles.

Hybrids step forward Electric and hydraulic systems trim fuel consumption and emissions, boost performance. Braking for safety Researchers developed a simplified ABS/EBS ECU test bench to research the brake force control function of the EBS system using HIL simulation technology. A metered look at dosing pumps High delivery accuracy, low weight, and dependably long life have made solenoid-operated pumps widely used in mobile applications.

Inductive approach An engineering professor from Ryerson uses MapleSim to introduce more exploratory methods of teaching. Monash University scores fourth Formula SAE-A win The Monash University Formula SAE-A team demonstrated its dominance by winning its fourth consecutive Australasian event in Melbourne last December. Audi Urban Intelligent Assist The three-year joint effort between Audi AG, the Volkswagen Group Electronics Research Laboratory (ERL) in Belmont, CA, the University of Southern California, the University of California at Berkeley, and the University of California at San Diego aimed at improving drivers' information and decision-making capabilities. Hovering aircraft programs The AW609 tiltrotor and the X3 compound helicopter offer different technology solutions to the challenge of achieving higher speeds and higher-quality point-to-point air transport.

Heavy-duty designs on aftertreatment The introduction of stringent EPA 2015 regulations for locomotive/marine engines and IMO 2016 Tier III marine engines precipitated the need to develop large diesel engine aftertreatment systems. Gaining control of damping Strong nonlinearities of hydraulic systems and the unpredictable operating conditions of the specific application (e.g., uneven ground, varying loads) are the main challenges to the development of satisfactory general vibration damping methods and controls. Getting real about test cycles Fuel consumption of working machines is strongly influenced by machine specification, working environment, and operator behavior, therefore a mix of several test cycles is necessary. The case for Class 8 hybrids Hybrid technology may not be the best solution for all heavy-truck applications, but a Caron Engineering expert explains how it can still benefit Class 8 vehicles.

Virginia Tech rising to hybrid challenge The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is using custom motors and powertrains to re-engineer a 2013 Chevy Malibu to make it more environmentally friendly. Directing diesel's debut in U.S. Grand-Am racing Speedsource's engineering director, a Formula SAE grad from the Univ. of Florida, is helping to put Mazda's new compounded-turbo diesel engine in the Grand-Am winner's circle. Royal College of Art preps designers for expanded role Vehicle design is broadening and moving upwards in both intellectual and business terms, with many designers reaching board level, says London's Royal College of Art professor Dale Harrow. Shelby upgrades Mustang and Focus The company pumps up its Super Snake to 850 hp (634 kW) and lowers the Focus ST for Shelby-grade performance in 2013 . Vortex rocket engine reaps the whirlwind Lightweight combustion chamber walls stay cool because hot-burning propellant remains confined to a central cyclone.

Powdered tires Researchers quantify several environmental benefits associated with using ultra-fine scrap tire rubber powders in virgin and recycled rubber and plastics compounds.

Oil spatter cooling shows promise in heavy-duty tractor transmissions Research conducted at Tractors and Farm Equipment Ltd. finds a distinct advantage of oil spatter technology over dry clutch technology in severe-duty applications.

No more molecules! Companies continue to invest in new chemistries for EV batteries, but at least one company in the battery industry thinks it's time to halt the unending search for new chemical formulations and focus on driving down processing costs.

The future of heavy-duty networking Imamoter researchers believe Ethernet can be an excellent candidate to supersede the CAN bus for SAE J1939 powertrain networks applications.

Reinventing the American pickup truck The conclusion of AEI's three-part series looks at how planners and engineers are already rethinking the classic full-size U.S. pickup so it can survive the CAFE crunch.

Heavy-duty engine blender Researchers at Southwest Research Institute and Navistar exploring the feasibility of micro-pilot diesel-injection dual-fuel combustion at key part load conditions found it offers ultra-low smoke and NOx emissions while maintaining diesel-comparable fuel consumption and noise levels.

Integration opens the door Semiconductor suppliers are integrating many functions into power devices while also cutting power consumption in an environment, automotive doors, where 8-bit microcontrollers still hold sway.

Biofuel opportunities and pitfalls Annual growth in biofuels has been strong but is expected to slow in the near future. User interfaces going mainstream Off-highway HMIs use consumer technologies to add functions, simplify tasks. Reducing the environmental impact of hydraulic systems OEMS and their suppliers are creating new hydraulic systems and components, using new fluids and remanufacturing to save energy and reduce the environmental impact of off-highway equipment. Multiple controllers add to EV complexity Model-based design has revolutionized the way products are developed, with design shifting from parts to the whole.