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Closing the loop on EV battery recycling Recycling battery materials is vital to the electric-vehicle future, but the way forward faces a host of hurdles. Unzipping the future of sustainable electronics In2Tec brings an innovative solution to the global e-waste problem. Keeping your silicon cool A Parker Chomerics expert shares real-world solutions for the heat-dissipation challenges in onboard electronics.

Hitting the comfort zone Batteries and humans like to be at room temperature. Thermal-management systems make sure that happens - while maximizing efficiency. The first modern EV was…a Corvair? Most industry experts cite GM's EV1 as the first EV of contemporary times. But the EV1 had a pioneering forerunner from decades prior. Magnet selection for cost- optimized motor designs MQ1 Magnets are particularly suitable for demanding applications such as automotive accessories and home appliances. Editorial A time-out for EVs and ADAS?

2016 Malibu sheds 300 lb, adds new hybrid system More wheelbase, style, fuel economy, and comfort aim to move GM's volume midsize sedan from the sidelines to the fast lane. Lighter, more powerful 2016 Honda Pilot The third-generation SUV gets a sleek new look and plenty of slick technology for enhanced performance and safety. 2016 Mazda MX-5 stays true to its roots Mazda engineers give the industry a lesson in getting more from less. 2016 Land Rover Discovery Sport spearheads more efficient Land Rovers JLR's space-efficient, flexible SUV moves to JLR's new Ingenium modular engines. Audi chooses high technology, cautious design evolution for new A4 In addition to lighter weight and significant improvements in efficiency, the new car employs plenty of technology and driver support.

Steering Mazda's unique course A chassis engineer at heart, Chairman Seita Kanai challenges his engineers to think differently and embrace the Skyactiv technology that has made Mazda a benchmark. Delphi's multi-domain mindset From tackling the cyber threat to putting 48-volt hybrids with Dynamic Skip-Fire on the road, Engineering VP Mary Gustanski is harnessing a technology powerhouse. The evolving tire-development paradigm Advanced tire-simulation modeling allows tire development to keep pace with accelerated vehicle-development cycles. MEMS the word for next-gen HUDs New high-speed, quad-channel laser diode drivers are designed to beat the LCD and DLP incumbents for next-gen vehicle head-up displays.

Outlook for autonomous driving includes cloud Connectivity with off-board data and services and among vehicles will be crucial in maintaining safety and security in future autonomous vehicles. The next wave of crash simulation As computing speed has improved and software itself has made significant speed and performance gains with each release, modeling tools are now quick enough to build high-quality, large, high-detail vehicle models in a very efficient manner. SAE 2014 Convergence preview Interest in advanced driver-assistance technologies is surging, with automotive engineers and decision makers at OEMs and suppliers working feverishly on the convenience vs. safety trade-off and other electronics-related challenges. Cooled EGR shows benefits for gasoline engines Exhaust gas recirculation systems now in use on diesel engines are used mainly to meet emissions regulations. In gasoline engines, they are an appealing way to meet ever more stringent fuel-economy standards

Driving EVs toward lower cost The race is on to reduce battery and electric-drive systems costs while improving efficiency. Seeking ways to make better computer crashes New models and simulations help improve safety as software and hardware provide more realism to iterate designs more quickly. Evaluating aluminum bonds Adhesively joined aluminum alloy sheets present challenges that steel-adhesive joints do not. Ford researchers present a modified technique to inspect Al-adhesive joints in lab and production environments. Leading the attack on engine pumping losses Cylinder deactivation delivers real-world fuel economy gains, helping vehicles to meet and exceed their sticker numbers. That's why the downsized/boosted guys now want it on their engines.

Solving the Greenhouse Gas puzzle While automakers and policymakers debate the TAR, engineers and product planners prepare for the steep climb to meet GHG and CAFE rules beyond 2022. Revving up thermal characterization in the component lab The latest generation of high-speed infrared cameras can capture airbag deployments and other fast-moving actions quickly and accurately. C3 consortium aims for soot solution A newly formed group of companies led by CFD specialists Convergent Science targets exhaust particulate reduction in the combustion chamber. Inside the autonomous vehicle With less focus on driver needs, comfort, safety, and occupant productivity will become key. Editorial: Bad gas?

2015 New Vehicle & Technology Preview Automotive Engineering editors take a look at some of the more intriguing new models, including GM's full-size SUVs, BMW's i8 plug-in-hybrid sports car, Acura's TLX sedan, and Ford's F-150 full-size pickup truck. Picturing the map for smoother rides Next-gen A/C As conventional vapor-compression cooling technology faces phase-out, what could take its place? The U.S. Department of Energy's ARPA-e has funded research to help answer this question.

New vision @ Gentex Creating a vital ADAS partner through home-grown R&D and manufacturing in (of all places) western Michigan. Positioning for hybrid growth BorgWarner "modularizes" to provide OEMs optimal electrified-driveline flexibility. Editorial: Beleaguered diesel could use a break-or a breakthrough SAE Standards News Kickoff to begin testing program to validate SAE J2954 wireless charging Recommended Practice Supplier Eye Will you be an active participant or passive bystander? The Navigator For future vehicles, communication equals trust Tenneco readies new semi-active digital suspension for 2020 New 90-degree turbo V6 leads Audi's hybridization blitz GKN using modular control algorithms for added systems integration U of M students engineer new autonomous shuttle system Jaguar's 2018 E-Pace shares Land Rover bones Ford pumps powertrains for 2018 F-150 2018 Subaru Crosstrek moves to new global platform Nissan's Ponz Pandikithura on EV lifecycle value

Engineering at the crossroads As the industry pivots to automated/connected vehicles, new research and initiatives are guiding SAE to develop training and education programs to help working engineers and students succeed. Opel's revamped engineering mission Now part of France's PSA Group, engineering remains Opel's core-with an interesting new options list.

Engineering the 2020 Chevrolet Corvette The eighth-gen (C8) Corvette is a creative mix of novel and traditional technical solutions - unleashed at a shockingly low base price. Stuck on structural adhesives As the need for lighter materials and enhanced body performance intensifies, structural adhesives flourish as a materials-joining solution. Rethinking ADAS materials New specialized thermoplastics offer greater design freedom to improve sensor performance and packaging, at reduced cost. Inside VW's expanding Silicon Valley lab The pioneering California innovation hub enters its third decade on a new wave of innovation.

Superlight superbike: 2021 Ducati Superleggera V4 Ducati pioneers the first street-legal production motorcycle with a full carbon-fiber chassis, as well as advanced aerodynamics. CFRP technical resources New 2020 SAE Technical papers detail current carbon-composite material developments. Virtual and physical testing of Third-Generation High Strength Steel Evaluating a new high-strength steel's ability to improve an existing stamped-steel production part. Static testing of EV components Firing nails into your latest Li-ion battery pack is but one of many regimens in the comprehensive testing of new electric vehicles.

Weaving a new future for composites In a shift perhaps as prolific as steel to aluminum, woven plastics may finally bring the magic of composites to cost-effective mass-production. New composites target EV applications No longer a low-volume play, the latest composite materials offer EV developers new options for lightweighting, thermal management and structures. Acura TLX is Honda's new body-build benchmark All-new for 2021, Acura's midsize sport sedan gets an exclusive platform to go with its structural, materials and dynamic advancements. Body development leader Jeremy Lucas explains. Schaeffler builds an e-motor powerhouse Armed with state-of-the-art manufacturing and a history of innovation, Schaeffler Group is attacking the e-mobility space, says Daniel Sayre.

Chattanooga Power Haus Volkswagen sprints forward in the EV race by integrating battery test, production and EV assembly in the U.S. A materials lesson in Civics Honda's Indiana-based project leader shares insights on meeting all-new product challenges with the launch clock ticking - during COVID. From emissions tech to EV electronics Eberspaecher's Electronics unit is enabling big growth in EV and AV business.

Light, fantastic! Plastics, steel and aluminum technologies that reduce weight and emissions recognized with 2023 Altair Enlighten Awards. Honda taps recycling firms for future EV batteries Recycling and reusing battery materials is a top priority for Honda as the vehicle maker targets 100% of its global automotive sales being electrified vehicles by 2040. Sensing to solve EV thermal challenges The complexities of electric-vehicle HVAC require new sensing solutions. An expert at TDK explains. Editorial Of moose and artificial intelligence Supplier Eye Moons aligning Magna's drop-in, off-road electric powertrain Tenneco opens engineering, simulation center in Poland Automaker coalition plans high-power charging network Fully charged in six minutes?

Engineering the Motivo Way Broad capabilities, unparalleled project diversity and an innovative culture have put this thriving California "idea factory" in high demand. Steering toward lower NVH Systems-based analysis at Saint-Gobain shows how a small part can make a big difference to steering, and to overall vehicle quality. Not dead yet: The resilient ICE looks to 2050 The mobility industry will need to keep evolving the combustion engine for many years, says Dr. John Heywood. Technology time-warp The road to autonomous driving has been under construction for decades, as showcased by SAE's Mobility History Committee at the 2018 WCX in Detroit.

Steel red-hot for weight reduction The steel industry's focus to remain a top material choice has not diminished, especially with automakers and suppliers looking for ways to lightweight passenger vehicles to meet the U.S. government's 54.5-mpg fleet average requirement in 2025.

2015 Hot Technologies Our annual year-end review of new and significant technology applications for the upcoming model year's vehicles. Can Toyota's Mirai be the next Prius? Toyota's first fuel-cell car has a range of 300 miles, fills up in 5 minutes, and accelerates from 0 to 60 mph in about 9 seconds. Integrated automotive gateway can enable connected cars One of the biggest challenges connected cars pose is the integration of information and consumer electronics into the car and ensuring connectivity among them.

Alternative fuels face challenges With gasoline prices seeming to stabilize and fuel economy measures taking hold is there a compelling need for alternative fuels? Automotive engineers offer some surprising reasons why there is.

Engineering Ford's future Product platform and operations chief Hau Thai-Tang on navigating the microchip shortage, compact-unibody trucks, EV and AV challenges, and driving engineering efficiencies amid the lockdown. NAWA aims for 5-minute EV charge A new nano-based carbon electrode is key to reducing electric-vehicle charging time. Hemphill's mission: Support the innovation ecosystem Schaeffler America CTO Jeff Hemphill brings impressive technical chops and well-honed communication skills to his new role as 2021 SAE International president.