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Automotive Engineering: April 2023

2023-04-06
Steer-by-wire stars on the new Lexus RZ 450e Lexus' first BEV arrives with innovative touches, dual-axle propulsion and less-than-spectacular range. Rethinking the grid for EVs Interoperability and 'smart' energy management are vital for meeting EV charging demand. Designing for 200 BMEP and 22,000 RPM How Honda's Grand Prix motorcycle program in the 1960s created the world's most-advanced IC engines. Spelling Ford with an 'e' Ford Motor Co.'s new Model e team aims to transform the 120-year-old auto giant. Meet some of its new technology leaders. Chamber made to protect EV batteries With the ACS Dust Chamber, testing to ISO 20653 helps ensure EV battery housing designs will keep out dust and small particulates.
Magazine

Automotive Engineering: April 2024

2024-04-04
eFuels: An Alternative to the Alternative Synthetic fuels promise low-carbon alternatives, but can they deliver? WCX 2024: Come for the AI, stay for the optimism AI top of mind at SAE's annual technical mobility conference. A Peek at Electrify America's Charging Station Future Twenty DC fast chargers and amenities are available, but the most important detail is that everything works. Full speed ahead for second-generation Indy autonomous racers Major hardware and software upgrades underpin the Indy Autonomous Challenge racecar for 2024, proving self-driving vehicle capabilities at triple-digit speeds.
Magazine

Automotive Engineering: April 7, 2015

2015-04-07
GM's CTO driving new paths to technology leadership 'We're making actual production commitments regarding our advanced-technology strategy, rather than just talking about it,' says GM's CTO Jon Lauckner. 'We're absolutely going to be among the leaders, if not the leader, in these areas.' Aluminum prepares for its next big leap Ford's F-Series blockbuster was just the beginning. New micromills now in pilot phase aim to bring vastly stronger and more formable light-alloy materials at higher capacity, says Alcoa's Mike Murphy. Slick solutions for friction reduction From new lubricants to 'smart' oil pumps and clever bearing technologies, engine designers are attacking every potential source of spin losses and internal friction in the quest for more mechanical work out of less fuel. Next-gen NSX: a twin-turbo, multi-material Ferrari-fighter The production NSX made its much-awaited global debut at NAIAS in January.
Magazine

Automotive Engineering: April 7, 2016

2016-04-07
Defying the disruptors and driving innovation Four top engineering executives discuss how their "traditional" companies are finding new technology opportunities and business growth amid the start-ups-and are even doing some disrupting themselves. Preparing for a 48-volt revival The quest to improve fuel economy is not waning, nor is the desire to achieve higher mpg through the use of just the right lightweight material for the right vehicle application. Additive manufacturing enhances GTDI pistons Selective Laser Melting may help manufacture future gasoline-engine pistons with enhanced heat-transfer properties and reduced weight.
Magazine

Automotive Engineering: August 2017

2017-08-03
Hacked! Is automotive ready for the inevitable? Cybersecurity experts talk defense strategies. Active Aero takes flight Reconfigurable "smart" aerodynamic aids are stretching performance-car envelopes in every direction. The motorcycle's balanced future With its Ride Assist technology, Honda R&D moves two-wheelers toward autonomous capability. Honoring lightweight innovation Chrysler, Toyota, Faurecia and AP&T recognized with the 2017 Altair Enlighten Award for their efforts to reduce vehicle weight.
Magazine

Automotive Engineering: August 2018

2018-08-02
LiDAR: new "eyes" for vehicle autonomy The steadily-evolving sensor tech offers big leaps forward in capability-once cost is reduced. e-Axles speed electrification Creating a practical 'bridge' between today's legacy ICE architectures and the electric future. McLaren earns its Ph.D in handling McLaren Automotive and the University of Cambridge collaborate on a no-compromise semi-active suspension for the 720S supercar. Jaguar's new EV pacesetter The 2019 I-Pace brings benchmark vehicle dynamics to the nascent battery-electric SUV segment. Editorial Connecting SAE with China's mobility future Supplier Eye Supplying the multi-energy platform The Navigator Traversing the autonomous trust gap What We're Driving 2018 Volvo XC40 T5 AWD; 2017 Toyota Land Cruiser; 2018 Toyota Corolla Eaton goes internal with its next-generation EGR solution Driver out, simulation in for AV transmission, driveline engineering Teaming carbon fiber-and embroidery?
Magazine

Automotive Engineering: August 2023

2023-08-03
3D, no waiting! Two companies' latest techniques take additive manufacturing to the next level. Reducing the battery materials supply risk "Adjacent" strategies such as improving vehicle efficiency and advancing promising chemistries can mitigate the risks associated with today's favored battery materials. A formula for real-world experience Student engineers soak up the lessons from an army of auto-industry and racing volunteers at Formula SAE Michigan. Editorial It's about more than a connector Supplier Eye The New Wild West SAE to standardize Tesla's NACS charging connector Report: Suppliers need more info sooner on OEM EV plans Mazda again producing rotary engines Toyota to build new battery lab in Michigan New Lexus SUVs: GX for show, TX for dough? VW introduces seminal ID.Buzz in three-row layout Spotlight: 3D Printing/Additive Manufacturing Equipment & Software
Magazine

Automotive Engineering: August 4, 2015

2015-08-04
Chipping in to get more from battery packs Power semiconductors help extend range, keeping their cool while improving efficiency at higher voltages.
Magazine

Automotive Engineering: August 4, 2016

2016-08-04
Special report: Lightweighting Uncovering the next actions in the industry's grand mass-reduction campaign. CAE's next leap forward With 3D simulations skyrocketing, engineers are looking forward to highly-optimized toolsets to keep pace with complexity. SAE Convergence 2016 Preview Meet the disruptors, network with peers and learn about the latest tech solutions that are rapidly changing the auto industry. "Military-grade" aluminum Jaguar, Exa say simulation to eliminate prototypes by 2020 OEMs expand testing of FEV variable-compression ratio engine Growth of FCVs and EVs tied to infrastructure Bolt EV seat design cuts weight, delights tall passengers Rolls-Royce reveals a Vision of its future Volvo bets on new PowerPulse, not 48V, to attack turbodiesel 'lag' SEAT to spearhead VW's new platform and 48V technology Dr. Jay Baron of CAR discusses vehicle lightweighting and predicts the outcome of the crucial CAFE mid-term review.
Magazine

Automotive Engineering: December 1, 2015

2015-12-01
Hot-stamping process Hot-stamping process from Schuler employs flexible 'pressure controlled hardening' Fuel cell futures no longer a dream Fuel cell technology is catching up with the hype as fuel cell vehicles become reality. Hot Technologies 2016 Our annual review of significant, innovative, and just plain cool technology applications for the new model year.
Magazine

Automotive Engineering: December 1, 2016

2016-12-01
Editorial: What's old (and revered) is new again Toyota sticking with measured, 'Teammate' approach to autonomous development Straight-sixes are back (with electrification) at Mercedes-Benz McLaren faces the electrified and autonomous future Can low-volume supercars survive amid stringent CO2 regs and robot cars? McLaren is betting £1 billion on a speedy, powerful-and independent-sports-car future. New Peugeot SUVs jump to modular platform, increase composites use Mercedes EQ concept previews 2019 electric SUV 2017 Nissan Rogue adds hybrid system with EV-only mode Renault's kids' racer
Magazine

Automotive Engineering: December 2023

2023-12-07
Looking past ADAS Advances in perception hardware and software deliver new performance possibilities - and a refreshed vision for passenger-vehicle driving automation. Provizio eyes safety with radar, not lidar Provizio promises its 5D Perception stack can safely compete with expensive lidar sensors at a fraction of the cost. Can solid-state batteries commercialize by 2030? Solid-state batteries are facing a reckoning as OEMs attempt to commercialize the technology. Editorial Change?
Magazine

Automotive Engineering: February 2017

2017-02-02
WCX17 Preview The annual SAE World Congress is rebranded WCX17 to express its expanded experience of new-technology discussion and established thought leadership. Achates powers toward production Achates Power's internal-combustion solution is a new play on an old technology. Inside the Bolt EV While the new battery deserves credit for the car's +200-mile range, systems optimization, careful motor design and proprietary CAE tools were equally important. CES 2017: Lush luxury EVs, sophisticated connectivity Suppliers challenge OEMs in advanced tech. Editorial: Question mark or exclamation point Supplier Eye Are you prepared for greater electrification? SAE Standards News VS committees fully engaged on cybersecurity.
Magazine

Automotive Engineering: February 2018

2018-02-01
Leaf turns to the 2020s Nissan's pioneering battery-EV finally gets styling, propulsion and feature upgrades that put it back in the thick of the expanding electric-car race. A rebel's guide to chassis engineering Before the advent of FEA, engineers used their hands to study chassis strength and stiffness. The approach still offers benefits today, notes the man who wrote chassis engineering's "bible." Auto tech comes on strong at CES 2018 The automotive sector showed up at CES with autonomy announcements by the score and a spectrum of new-technology unveilings. New SAE President focused on Big Data Mircea Gradu, senior VP and quality chief at lidar specialist Velodyne, targets data analytics, electrification and connectivity, and STEM initiatives during his 2018 term.
Magazine

Automotive Engineering: February 2019

2019-02-01
Inside e-tron Insights into the German approach to developing a premium-class EV. CES 2019: Blueprint for future auto shows? Mobility technology of every stripe was showcased at this year's techfest in Vegas. DATC spells progress for defense prototyping A public-private partnership between the U.S. Army's TARDEC and SAE International is making it easier for suppliers to engage the government on military ground-vehicle technology projects. Dürr builds advanced paint shop for EV startup Byton Electric-vehicle hopeful Byton's advanced-manufacturing plan includes a suite of innovative new paint-process technologies from Dürr.
Magazine

Automotive Engineering: February 2023

2023-02-02
Time for hydrogen No longer '20 years in the future,' hydrogen and fuel cells are a vital, high-growth solution for carbon reduction across the transportation and other industry sectors. Quicker pathways to reduce transportation's climate impact Reducing U.S. vehicle emissions will require policies that support a variety of alternatives to fossil-fuel-burning, non-hybrid vehicles. 'Perfect' should not be the enemy of 'good.' BMW reapproaches hydrogen Top engineers in Munich talk about the vital role of H2 fuel cells in the climate crusade as iX5 pilot-fleet production begins.
Magazine

Automotive Engineering: February 2024

2024-02-08
SDVs redefine OEM, supplier relation- ships and deliver new feature CES 2024 offers a busy look at the software-defined-vehicle future Tuning-up AI's 'understanding' to make safer ADAS, AVs Kognic's advanced interpretation of sensor data helps artificial intelligence and machine learning recognize the human thing to do. Tremec-trification Tremec cranks up electric-drive innovation as the logical extension of its transmission-making expertise.
Magazine

Automotive Engineering: February 3, 2015

2015-02-03
Getting a grip on AWD efficiency The safety and performance benefits of all-wheel drive are undeniable, but so are the penalties of added weight, friction losses, and complexity. Clever axle disconnects and E-axles are driving future AWD developments. E pluribus unum Inputs from many sensors are being combined to give safety systems a true vision of vehicle surroundings, with the resulting sensor fusion becoming a mainstay of autonomous vehicle electronics. Lightweighting poses repair challenges Mass-produced aluminum bodies and mixed-material structures present challenges for assembly and repair, as automakers increasingly pursue these lightweight strategies. Setting the standard Meggitt CTO Emeritus begins term at helm of SAE International, seeks to encourage cross-sector relations, elevate image of SAE as aerospace industry leader.
Magazine

Automotive Engineering: February 3, 2016

2016-02-03
Baking in protection With vehicles joining the Internet of Things, connectivity is making cybersecurity a must-have obligation for automotive engineers, from initial designs through end-of-life. New Engines 2016 Highlighting the design, engineering, and technologies inside some of the most competitive new gasoline and light-duty diesel ICEs. Citizen of the world Cuneyt L. Oge begins his term as 2016 SAE International President with a vision about auto-mobility and aero-mobility 2050. CES rollouts extend connectivity, app integration Ford looks to spread Corning's new lightweight Gorilla Glass beyond the 2017 GT New 40%-scale wind tunnel increases GM's aero-development capacity Surface Generation speeds composites throughput with one-shot stamp-forming process 2017 Cadillac XT5 debuts GM's new lightweight crossover architecture Porsche and Bentley plan electric future
Magazine

Automotive Engineering: February 4, 2014

2014-02-04
Designing for downforce Airflow is paramount for performance vehicles, which require aerodynamic enhancements to promote high-speed stability and greater cornering capability. Powering a drive to higher voltages 48-V systems are likely to power a new generation of functions including stop-start technology. Managing the deluge of data The model-based development (MBD) process has been a key enabler of technical advancement in the transportation industry; however, the MBD process leads to the generation of large volumes of data artifacts and work products. To maintain efficiency while continuously improving the quality of products, it is necessary to be able to manage this data in an efficient manner. A vision for SAE's future Longtime GM engineering executive and STEM education supporter Daniel M. Hancock brings a focused approach to his term as SAE International President.
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