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Throwing their weight around Vehicle mass took a back seat to aesthetics, functionality, and performance when automaker executives discussed the merits of their new products at the North American International Auto Show. Safety drives sensor growth New semiconductor technologies provide more data in a wide range of systems. Wireless gains support Wi-Fi is seen as the link between consumer electronics and cars. Supply chain migration As automakers ramp up operations in China, suppliers must consider the challenges as well as the opportunities of supporting them there. Automakers focus on soft money The huge surge in software makes it a focus for cost cutting. Chevrolet Corvette: AEI's Best Engineered Vehicle for 2005. The sixth-generation car delivers even more performance value than its predecessor, and adds greater comfort and convenience into the mix.

Designs on Geneva Design chic, design blending, and design promise were all present in the halls of the Geneva Palexpo exhibition center for the city's International Motor Show, which this year cleebrated the centenary of its beginning. Big 3 in fight for home-market supremacy No other nation sells or produces more vehicles than the United States. Automotive Engineering International kicks off its annual Global Viewpoints three-month series of region-specific articles by examining what technologies U.S.-based OEMs and suppliers are pursuing to be a winner in the market no one can ignore. Sunny forecast for IC engine Don't expect to see the internal-combustion engine evaporate as a viable power source anytime soon, industry experts say. Sharing the wealth A versatile vehicle architecture can deliver multiple variants from a single platform, reducing development costs and time-to-market.

Technology development under pressure Achieving major cuts in CO2 emissions and fuel consumption continue to be the big challenges facing the European automotive industry. But are the targets realistic, can emerging technology deliver solutions, is driveability likely to suffer, and will the end-user face higher costs? Pulling power The European industry is creating more (or at least as much) with less for the latest-generation powertrains. Chassis evolution Is it time for suspension system designs--increasingly costly to develop--to be standardized to conform to the ride and handling requirements of particular types and segments of cars instead of constantly being re-invented? The mere idea is anathema to some, but tempting common sense to others. Creature comforts Priorities for interior design are many and include increased safety, reduced noise, greater comfort, less complex ergonomics, and more systems support for the driver.

Body assembly Automakers cut sheet metal and weld bodies as precisely as possible to lay the foundation for good overall vehicle quality. Handling the ride Delivering a balance between ride and handling has traditionally been a challenge for suspension designers, but suppliers of different technologies are showing how compromise may not be the only solution. Brilliant displays Liquid crystal displays and light-emitting diodes are helping to enable bright, reconfigurable screens. Performance from within Automakers gild profit margins and polish reputations with in-house high-performance divisions. Hybridized SUVs A redesigned hybrid drivetrain gives Toyota's V6-powered SUVs--the Toyota Highlander and Lexus RX 400h--V8-like performance and compact-class fuel economy while achieving the most stringent SULEV emissions standard. Automatic upgrade Toyota's hybrid system gets a transmission overhaul for SUVs.

Broadening horizons Japanese manufacturing continue to diversify, investing in the launch of a domestic premium brand, updating an iconic sports car, and developing a variety of safer micro cars that are gaining popularity all over the world. Today for tomorrow Japanese automotive manufacturers are researching new engine technologies to improve power, efficiency, and emissions. Continental Flying Spur Bentley engineers sought "no compromises" in creating their new GT-based 312-km/h (194-mph) sedan. Material issue Automakers apply advanced materials to stem the rising tide of weight from increasing safety and convenience features. Testing trends This special edition of Testing & Simulation focuses on some of the more innovative technologies designed to satisfy the industry's demanding testing needs. Trading in a socket wrench for a software patch The good old days of taking your car to the repair shop down the street and hoping for the best as Mr.

Little parts, big challenges Connectors and chip packages must meet a broad range of requirements in automotive electronic systems. Beyond SOS The telematics business is diversifying as today's providers grow their capabilities. Fuel for thought The demand for clean, renewable energy is driving research into different sources of fuel and new, more flexible engine technologies. Network topology will be key SAE 100 Future look: From the perspective of a global supplier of automotive manufacturing technology, especially in the area of machine control, Siemens views the issue of network topology as the key driver for the future. Driving to global, speaking the same language SAE 100 Future look: Globalization is an essential strategy for success in the automotive industry. The power of turbocharging SAE 100 Future look: Today, more than 50% of all newly registered passenger cars in Europe are turbodiesels.

Not passive on safety Modern automotive electronics are enabling many advances in post-crash protection of occupants. DSP usage grows Infotainment and other new functions spark growth in the automotive chip applications. Pontiac's time to shine GM cashes in on the Solstice concept buzz by rushing its roadster to production. Ford midsize comeback a Fusion Filling an open space in its lineup, Ford sought to equip its newest entry not with technological marvels but with great balance between attributes. Honda does its Civic duty The eighth-generation vehicle sports a new look and plenty of new technology, including an improved hybrid powertrain for those who want to fill up a little less often. BMW re-engineers 3 Series The new car packs a high level of technology cascaded down from its larger and more costly siblings. Kia's Rio Grande The all-new subcompact cars from Kia aim for comfort, quality, and safety features at entry-level cost.

Frankfurt (Hybrid) Motor Show Dual-power technology was driven through the doors of the huge German complex in a way that has never been seen before. Bringing good things to light Emerging lighting technologies deliver more design flexibility as they get brighter, smarter, and smaller. Tightening supply chain links Improved electronic tools and more outsourcing fuel increased collaboration. Extreme two-wheeler engineering American Motorcyclist Association Superbike racing spurs development of truly super street bikes. Engineering for the aftermarket Suppliers that serve the OE market are setting their sights on the growing market for customization.

Assembly by design The latest product development software offers new tools to improve the body engineering process and deliver flexible manufacturing capability. Measure twice, cut once The old carpenter's axiom is doubly true in the expensive realm of motorsport, where simulations provide a more cost-effective way to test ideas than trial-and-error. 2005 technology in review AEI editors look back at some of the most significant engineering and innovation stories of the past year. The new steels Lessons learned on where, when, why, and how to use new higher-strength materials is an information-sharing mandate of high order. Nissan showcases advanced technology The underlying philosophy of the company's "Orchard Concept" R&D strategy is to direct its strengthened resources to "real, specifc technological innovation in the car that you see on a showroom floor," providing performance and functions that exceed customer expectations.

Suppliers put meat on bones of NAIAS show cars Inside and underneath the shiny new models at January's North American International Auto Show is the work of a fiercely competitive supply base. 2006 Engine Special Report Our annual review of the most significant internal-combustion engines of the year ranges from a novel forced-induction four cylinder designed for displacement downsizing to a V10 powerhouse focusing on high output, with three V6s in between. Many products, no wires The Bluetooth wireless protocol is helping consumers to bring their personal electronics along for the ride. Blue skies at Makuhari The forward-looking concept cars at the Tokyo Motor Show point to a brighter, more fuel-efficient future.

NAIAS highlights Crossovers and fuel efficiency were big news at the 2006 event, but revived muscle cars stole the show. School of hard NOx For light-duty diesels to succeed in the U.S., they'll first have to pass the ultra-stringent 2007-2010 emissions standards--and keep costs reasonable. Aftertreatment technologies are critical for diesels to make the grade. Realistic simulations Improved digital design tools provide more insight into complex systems. Introducing Greg Henderson, SAE President for 2006 The Lockheed Martin executive steps up to take SAE into its next 100 years.

Hybridization gathers momentum Gasoline-electric hybrid vehicles continue to grow in popularity, with many incremental advances coming from Japanese OEMs and suppliers. Broadening telematics' reach More infotainment options pose many challenges. Nano goes macro While nanotechnology deals with materials at the minutest of levels, the auto industry has grand plans for its use in a multitude of areas. The transformation of testing Software is helping physical tests produce more accurate results more efficiently. Advancing crashworthiness simulation BMW worked closely with software developers at ABAQUS to produce a customized solution for virtual product development. Low-cost latitude Contrary to popular belief, 'low cost' does not automatically mean 'Chinese.' SAE 2006 World Congress Preview Toyota and host company BMW join Ford, General Motors, and Chrysler for a record number of OEMs on the floor at the April 3-6 event.

Lighting the way Exterior lighting systems are not just contributing to safety, they are also changing cars' styling. Sensing a change As sensor use grows, providing input for all sorts of functions, engineers are responding to the design challenges through standardization and shared use of signal output. Attacking hybrid cost Hybrid-electric vehicle costs must be slashed significantly for the technology to become mainstream. HEV developers reveal many routes in the cost-reduction crusade. Engineering with the enemy In a program devoid of bloodshed, General Motors and Ford codeveloped a new six-speed automatic that is key to both companies' future vehicle plans. The program managers explain why they'd eagerly do it again. Drivetrain advances Japan's leading companies have focused development on reducing size, mass, and cost.

Looking out at Geneva Performance, economy, and individuality, each achieved by technology, were the three overriding motor show themes at the Geneva-Palexpo--all good reasons why auto industry executives closely monitoring competitors needed to be on Swiss watch. Innovation offensive North American automakers and suppliers know that moving the ball forward and technologically is their best bet for survival, if not success. In the special section on the following pages, some of the automotive industry's top executives discuss the latest trends and their strategies for game-changing vehicle engineering and development. Putting design in the driver's seat General Motors has dramatically shifted its product development focus from one led by engineering and manufacturing to one led by design and styling. Ford's new approach The company has restructured its engineering organization to maximize efficiencies and help bring stylish new vehicles to market more quickly.

Taking control of safety As the debate rages on about allowing cars to intervene with functions such as braking or steering in critical situations, automakers and suppliers are continuing development, but many challenges remain. Power to the hybrids Many facets of drivetrain control prompt developments in power storage, systems, and components. Working together The European industry's leading designers and engineers ponder the shape of things to come. Beautiful engineering Though more and more technology will make its way into cars in the future, it must be successfully integrated into vehicle designs with more customer appeal. The designers Despite constraints such as government regulation and an aging society, designers have room enough to exercise imagination for innovative and stylish solutions.

Time for reinvention This fall's Convergence event takes a broader focus for a new era. The body-chassis connection Decoupled development and electronic controls are changing the way chassis systems are integrated with the vehicle architecture. Fun and economical? Car makers explore the marriage of performance with efficiency in some of their latest concept vehicles. Testing and engineering services This special edition of Testing & Simulation focuses on the latest technology for vehicle development and validation. Volvo 'bags' unique safety technology The C70 retractable hardtop uses vertically deploying curtain airbags to provide added open-top passenger safety.

Seats of power Car users are sitting on more advanced features than ever before, but increasing demands for "comfort" and other considerations have focused industry brainpower on slimmer seat designs, new trim materials, and innovative technology solutions. Big changes for powertrain control Electronics innovations are behind many of the advances in hybrid, diesel, and conventional gasoline engines. Plastic on the outside For many new vehicles, light weight is paramount, and so too is eye-catching design. That's why plastic body panels will become more prevalent. Toyota powers ahead The company's powertrain strategy follows Toyota President Watanabe's dream that a Toyota car be able to cross the American continent with no refueling while cleansing the atmosphere as it travels. The Honda way In the pipeline are a "dedicated hybrid car for family use," a super-clean diesel that meets U.S.

Systems drive safety Engineers are using a holistic approach to design safer vehicles by adding function and integrating multiple subsystems. The gas in greener Biodiesels promise to help reduce petroleum consumption and CO2 emissions, but much of the potential depends on production and infrastructure investment. Good vibrations Instead of excising all noise, vibration, and harshness, engineers are focusing more on making specific sounds and feedback "fit" a vehicle. SAE Commercial Vehicle Congress Preview International Truck and Engine executives head the charge for "positive industry change" at SAE's third Congress for the on- and off-highway communities.

Like a rolling home Suppliers are helping automakers engineer vehicles that allow passengers to bring along the comforts of home. Focusing on distraction An explosion of new features, functions poses challenges for safety. Performance goes green With record-high fuel prices and CO2 concerns providing the impetus, automakers are developing more fun-to-drive cars with an eye towards efficiency. GM re-engineers pickips More refined ride, higher-quality interiors, and greater efficiency are some of the highlights of the 2007 models. Jeep takes on tough terrain For 2007, the brand's iconic Wrangler is engineered to be more rugged off-road and more refined on it. Audi updates TT theme The second-generation rendition is bigger, more powerful, and uses a subtle metals mix and match. Vantage: as Aston to the core A common platform strategy is a vital element of the company's design and manufacturing flexibility.

Parisian delights The concept vehicles at September's Paris Motor Show ranged from futuristic, over-the-top dream machines with diesel hybrid power to fuel-efficient small cars with high-end interiors. Software poses hard challenges Autocoding, reuse help automakers produce increasingly more lines of code. The two-wheeler future Japanese manufacturers look to crossovers, hybrids, and alternative-energy concepts to reinvigorate the motorcycle industry. An Aura of refinement Saturn took cues from its European partner when designing a new entrant for the U.S. midsize market. Decongesting Denver The road to safer and more efficient ground transportation in the Mile High City is being paved, in part, via a romance between highway and light rail. Hybrids for commerce Though they represent a fraction of the Japanese hybrid fleet, the four Japanese commercial-vehicle manufacturers offer diesel-electric hybrid trucks and buses that are on the leading edge of the technology.