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Electronics invade the cab Joysticks and displays lead the transitions from mechanical links. Developing alternatives According to Ford Power Products, hydrogen-powered engines can be a reality, but while waiting for them to be economical with a developed infrastructure, other alternatives to diesel and gasoline are available. Optimization of structural components Researchers from Dana present a new design methodology to develop structural components using computer-aided engineering tools.

Top technologies of 2003 A review of the 10 most significant stories published in SAE Off-Highway Engineering over the past years, as selected by the magazine's readers and editors. manufacturing gets a makeover Supply-chain management and automation add efficiency to the process. Simulation goes off road The off-highway industry is using computer modeling to reduce cost and save time in a variety of ways. Full-throttleflexibility Design, engineering, supply-chain management, and other factors pave the way for "manufacturing-that-can-turn-on-a-dime" capability at Oshkosh Truck Corp. High-speed-hauling system The global market for articulated dump trucks continues to be increasingly competitive with a seemingly endless stream of new model introductions.

heavy-duty visions MTU and DDC devoted engineers toward the development of engine technology for future military-vehicle applications. Smooth operation The interface between man and the machine can be made more comfortable, not to mention more productive, via the use of electronics. History of gerotor hydraulics The first part in a retrospective of the development of gerotor technology, the engineers behind the breakthroughs, and an acquisition here and there. Advances in fuel injection Engineers from Delphi address drive-circuit modeling and analysis of electronically controlled fuel injectors for heavy-duty diesel engines. CAE in hydraulics Analysis solves problems dealing with NVH and complicated dynamics inherent in check-valve design, development, and organization.

Huge loader: huge tire Tire technology retains a direct controlling influence over wheeled machine mass and application requirements. Getting engineers off the streets Hands-on experience and career-long training are widely employed to equip engineers with a skill set more varied than just technical know-how. Driving blind Industry, government, and academia have their eyes on autonomous off-highway vehicles. Introducing Duane Tiede, SAE President for 2004 With over 35 years of diverse experience in the off-highway industry, Duane Tiede steps up to a new challenge-leading SAE into its 100th year.

Small is as small does off-highway engineers have been pretty busy packing smaller and smaller engines with more and more power. Computer-aided everything Software is helping companies to be more effective when developing and evaluating off-highway vehicles and systems. Testing resources This section highlights some of the latest mobile and stationary equipment available to the industry for product development and evaluation. History of gerotor hydraulics The second part in a retrospective of the development of gerotor technology, the engineers behind the breakthroughs, and an acquisition here and there. Maintenence is old business at DoD Iraqi insurgents represent the U.S. Department of Defense's main concern at the moment, but an aging maintenance work force is among other concerns on its flanks.

Digital revolution changing hydraulics Electrohydraulics trim costs while improving safety and efficiency. Heavy-duty testing Targeting off-highway and other commercial vehicle engine makers, Ricardo has expanded its Chicago Technical Center to help them comply with upcoming emissions regulations. An integrating experience The importance of systems integration will be an overarching theme at a new SAE conference, COMVEC, for the on-and off-highway commercial vehicle industries. Off-highway gets cooler and greener An environmentally benign A/C refrigerant rooftop unit is ready for testing in logging and mining equipment in Australia. Mining for better seating The mining site is a particularly challenging environment for vehicles, which combined with the intense work schedule of most mining operations, leads to a serious need for comfort and convenience for equipment operators.

Beyond batteries the reinvention of a 100-year old electrical energy-storage device could transform heavy-duty hybrid drive systems. Pumping down the volume The design evolution of low-noise spur and helical gear pumps. Tackling Tier 3 Both Cummins and Caterpillar choose the in-cylinder approach to reducing emissions. The telematics fix Diagnostics may be the key to keeping telematics viable and affordable. Complete and intelligent systems SAE 100 Future look: The future of mobile hydraulics can be seen today. Modern mobile hydraulics of today and tomorrow consists of complete system solutions with integrated electronics, which make off-highway machinery more efficient and, at the same time, reduce life-cycle costs. The next step in hydraulics and electronics SAE 100 Future Look: As we celebrate 100 years of SAE's contributions to our industry, it seems very appropriate to look forward at the next few years and assess where we will be.

Body building Caterpillar takes it upon itself to design a body for payload, performance, and durability. Getting on board with simulation Digital development is becoming more widespread and moving into areas and industries that have other long-established traditional design methods. 2004 technology in review A look back at some of the msot significant technological innovations in the news over the past year. Tradition, transition, and transformation SAE 100 Future Look: SAE reflects on a proud and rich transportation industry.

Undercarriage undergoes overhaul Caterpillar believes that a total revamp of its track-type tractors should trim operating costs by 30 to 70%. Machine control Off-highway equipment is being dragged along the technology curve toward autonomy. The diesel solution SAE 100 Future Look: The future of commercial vehicles is a subject that Navistar International focuses on every day. Emissions regulations uphold 'technological excellence' The automotive and transportation industries are some of the most regulated due to the strict emissions requirements in the development of diesel engines, which affect the future of all powertrains. Tomorrow's powertrain technology: 100 years in the making SAE 100 Future Look: The SAE's 100th anniversary has all of the engineering community reflecting on past accomplishments, as well as focusing on what will happen in the future.

Engine electronics come of age Changes in global standards, combined with engineering know-how, have resulted in a new generation of clean, quiet, and efficient engines. Operators are rolling in the chips Microprocessors and sensors are being combined to monitor the way that equipment is being used, then help operators to perform better in that environment. Gaining weight Perkins' influence in the off-highway industry grows as it evolves its global engine lines and expands its presence in the U.S. What's new at CONEXPO-CON/AGG, Part 2 of 2 A preview of some of the products and technologies that will be displayed at this year's event, scheduled March 15-19 in Las Vegas, NV. Engineering a career Off-highway companies are challenged not only by the ever-changing technology landscape, but also by finding the engineering talent to help them succeed in it.

Hydrogen possibilities Using hydrogen in an internal-combustion engine application requires not only a custom-engineered combustion concept, but also optimized operation strategies. Nets catch on Engineers have been slow to adopt networks, but that is changing quickly as electronically controlled engines take hold. Hydraulic matters There is much potential for gain for everyone if OEMs and suppliers work together early in terms of hydraulic system design. Asia hot on new cooling technology Not tied as much to aluminum as is the West, china and Russia are moving fast toward widespread use of copper and brass for radiators. Build, test, teview, and improve SAE 100 Future Look; Frank Perna, Chairman and CEo of MSC. Software writes about his experience in vehicle engineering, testing, and management positions.

Testing in the field Hardened data-acquistion modules benefit companies conducting off-highway testing in harsh environments. Continuing to advance technology With close to $1 billion spent on R & D in 2004 alone, Caterpillar is taking a lead role in the push to move the commercial-vehicle industry forward. Testing trends This special section highlights some of the latest equipment used by engineers to evaluate new technologies. The forgotten compact engine Though heavy-duty engines have gotten most of the industry attention lately, smaller engines are out there working hard, with seemingly little respect. Productivity drives future agricultural technologies SAE 100 Future Look: Despite the tremendous rate of change in the agricultural equipment industry, one common theme has led the technological advances in agricultural equipment.

Hybrids go heavy The payoff for hybrid technology is high for vehicles with hefty payloads. A new era for electrohydraulics More components are designed with electronics in mind. Heavy-duty testing gets SWIFT Wheel-force transducers are helping to provide data-measurement capability faster and more economically than ever before. Operators hail cab upgrades Improving efficiency is new design target.

Delivering simulation benefits Product-development software tools are being put to good use in many off-highway industry segments. Movingalong with stationary power Performance, reliability, and cleanliness are just a few of the golden rules for all engines, whether they are propelling a tractor or powering a barn. Frames adapt to changing environments Heavy-equipment frames do not often get a lot of attention from customers, due mainly to the fact that they get plenty of attention during the design cycle. 2005 technology in review A look back at some of the most significant technological innovations in the news during the past year, as deemed by readers and editors.

A soft touch Control functions are undergoing a sweeping change as electronics take charge of hydraulic functions, helping to spark substantial growth in software and a shift to distributed intelligence. An engine of one's own How JCB and Ricardo engineered a change in motive power. Gators go robotic John Deere sees opportunities on the battlefield and in the corn field for its intelligent vehicle program. Pyrolytic carbon wet friction materials The characteristics of carbon fabric may provide significant performance advantages in off-highway wet brake and clutch applications. Introducing Greg Henderson, SAE President for 2006 The Lockheed Martin executive steps up to take SAE into its next 100 years.

Next-generation power Additional benefits for commercial customers may drive hybrid technology adoption. Shake and bake: a recipe for testing Vehicles, components endure much in-lab abuse before they enter the commercial-vehicle market. Fuel for thought The performance and emissions of a stationary single-cylinder diesel engine is evaluated using an ethanol blend with diesel and jet fuels.

Communicating without drivers Autonomous vehiclesrely on data communications. A big plan for small engines The design procesas for Perkins' 400 Series is driven by choice via continuous product improvements, not just by regulations. Bringing field to lab Mahindra & Mahindra cuts testing and evaluation time with new test system and statistical tools. Planning new wheels for the Army The ambitious Future Tactical Truck Systems program aims to leverage commercial sector know-how to make safer, more capable military vehicles.