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eFuels: An Alternative to the Alternative Synthetic fuels promise low-carbon alternatives, but can they deliver? WCX 2024: Come for the AI, stay for the optimism AI top of mind at SAE's annual technical mobility conference. A Peek at Electrify America's Charging Station Future Twenty DC fast chargers and amenities are available, but the most important detail is that everything works. Full speed ahead for second-generation Indy autonomous racers Major hardware and software upgrades underpin the Indy Autonomous Challenge racecar for 2024, proving self-driving vehicle capabilities at triple-digit speeds.

EV energy management powers-up Batteries get all the attention, but power-electronics developers lean into the cost equation as EV affordability concerns persist. Magna puts multiple innovations in new, more efficient 800v e-motor Better cooling and more efficient chip placement are among the techniques used to hit a new company high for efficiency: 93% Sensor fusion expanding in step with advancing vehicle sophistication An accelerating need to enable automated-driving and efficiency-enhancing features is driving sensor-fusion innovations.

SDVs redefine OEM, supplier relation- ships and deliver new feature CES 2024 offers a busy look at the software-defined-vehicle future Tuning-up AI's 'understanding' to make safer ADAS, AVs Kognic's advanced interpretation of sensor data helps artificial intelligence and machine learning recognize the human thing to do. Tremec-trification Tremec cranks up electric-drive innovation as the logical extension of its transmission-making expertise.

Looking past ADAS Advances in perception hardware and software deliver new performance possibilities - and a refreshed vision for passenger-vehicle driving automation. Provizio eyes safety with radar, not lidar Provizio promises its 5D Perception stack can safely compete with expensive lidar sensors at a fraction of the cost. Can solid-state batteries commercialize by 2030? Solid-state batteries are facing a reckoning as OEMs attempt to commercialize the technology. Editorial Change?

Hitting the comfort zone Batteries and humans like to be at room temperature. Thermal-management systems make sure that happens - while maximizing efficiency. The first modern EV was…a Corvair? Most industry experts cite GM's EV1 as the first EV of contemporary times. But the EV1 had a pioneering forerunner from decades prior. Magnet selection for cost- optimized motor designs MQ1 Magnets are particularly suitable for demanding applications such as automotive accessories and home appliances. Editorial A time-out for EVs and ADAS?

Light, fantastic! Plastics, steel and aluminum technologies that reduce weight and emissions recognized with 2023 Altair Enlighten Awards. Honda taps recycling firms for future EV batteries Recycling and reusing battery materials is a top priority for Honda as the vehicle maker targets 100% of its global automotive sales being electrified vehicles by 2040. Sensing to solve EV thermal challenges The complexities of electric-vehicle HVAC require new sensing solutions. An expert at TDK explains. Editorial Of moose and artificial intelligence Supplier Eye Moons aligning Magna's drop-in, off-road electric powertrain Tenneco opens engineering, simulation center in Poland Automaker coalition plans high-power charging network Fully charged in six minutes?

3D, no waiting! Two companies' latest techniques take additive manufacturing to the next level. Reducing the battery materials supply risk "Adjacent" strategies such as improving vehicle efficiency and advancing promising chemistries can mitigate the risks associated with today's favored battery materials. A formula for real-world experience Student engineers soak up the lessons from an army of auto-industry and racing volunteers at Formula SAE Michigan. Editorial It's about more than a connector Supplier Eye The New Wild West SAE to standardize Tesla's NACS charging connector Report: Suppliers need more info sooner on OEM EV plans Mazda again producing rotary engines Toyota to build new battery lab in Michigan New Lexus SUVs: GX for show, TX for dough? VW introduces seminal ID.Buzz in three-row layout Spotlight: 3D Printing/Additive Manufacturing Equipment & Software

Engineering at the new NVH frontier Electrification brings new benchmarks, tools and challenges to the ongoing battle with noise, vibration and harshness. Hydrogen storage in a box! Cylindrical tanks no longer are the only solution for storing high-pressure hydrogen gas. The future is looking decidedly square - and better for vehicle range and packaging. A connected approach to auxiliary battery control An 'intelligent' systems strategy ensures that an electrified vehicle's auxiliary battery has enough energy to meet basic loads, whether the vehicle is running or in park. Editorial The gas-station paradigm for EV charging Supplier Eye Electrification brings supplier value closer to home New Chinese EV feature ASSB tech Battery- and chip-analysis companies join to chop production time Setting guideposts for product liability and ethics in AI Lincoln unveils redesigned 2024 Nautilus SUV 2025 Ram 1500 REV offers class-leading big battery Product Briefs Spotlight: Noise & Vibration Tech

Finding solutions for Sustainable Mobility SAE created its SMS team to help industry rethink itself as part of the new industrial revolution and the EV transition within it. Debarbonizing the EV battery supply chain Altering manufacturing processes and using a much higher percentage of low emission energy can help the battery industry get greener rapidly, according to a new McKinsey & Co. report. Europe's dust buster The pending Euro 7 vehicle-emissions regulations include a significant new sustainability wrinkle: first-ever restrictions for PM emissions from brakes. E-fueling for the future The development of carbon-neutral e-fuels enjoyed a major boost from European regulators, but production cost and scale remain issues. Fuels to transition the global legacy fleet The EV bandwagon has obscured potential solutions for decarbon-izing the enormous global ICE legacy fleet.

Steer-by-wire stars on the new Lexus RZ 450e Lexus' first BEV arrives with innovative touches, dual-axle propulsion and less-than-spectacular range. Rethinking the grid for EVs Interoperability and 'smart' energy management are vital for meeting EV charging demand. Designing for 200 BMEP and 22,000 RPM How Honda's Grand Prix motorcycle program in the 1960s created the world's most-advanced IC engines. Spelling Ford with an 'e' Ford Motor Co.'s new Model e team aims to transform the 120-year-old auto giant. Meet some of its new technology leaders. Chamber made to protect EV batteries With the ACS Dust Chamber, testing to ISO 20653 helps ensure EV battery housing designs will keep out dust and small particulates.

The push for e-powertrain progress Upstarts and heavy-hitter suppliers alike are fast-tracking advances in existing e-propulsion technology - as well as radical new solutions. Battle for the box EV battery enclosures are a hotbed of subsystem design, materials innovation and vehicle integration. Returning to the SAE presidency for 2023 Boeing veteran Todd Zarfos brings a "prudently aggressive" mindset to help advance SAE's goals in the mobility ecosystem. Balancing the 'dominos' in EV thermal management Excessive internal valve leakage is an inefficiency that worsens upstream system inefficiencies. Effective valve design is the solution. Deep breathing for EV batteries Optimum venting is a key to maximizing EV battery pack performance and safety. An expert offers five important design considerations.

Time for hydrogen No longer '20 years in the future,' hydrogen and fuel cells are a vital, high-growth solution for carbon reduction across the transportation and other industry sectors. Quicker pathways to reduce transportation's climate impact Reducing U.S. vehicle emissions will require policies that support a variety of alternatives to fossil-fuel-burning, non-hybrid vehicles. 'Perfect' should not be the enemy of 'good.' BMW reapproaches hydrogen Top engineers in Munich talk about the vital role of H2 fuel cells in the climate crusade as iX5 pilot-fleet production begins.

Future-tech flagship The 2024 Cadillac Celestiq spearheads GM’s path to next-gen architectures, processes and propulsion. Tension and the electric takeover While the industry bets on an EV future, achieving aggressive market-penetration forecasts will prove difficult. ICEs will serve as a hedge against the risk. Dimensional metrology beyond the CMM Computed tomography takes inspection beyond the coordinate-measuring machine in reducing machining scrap and increasing throughput. Editorial The haters go after Toyota Supplier Eye Are you prepared for Scope 3? Williams debuts new flexible platform for BEVs and FCVs A new A/C refrigerant joins the global-warming fight Environmental testing preps for tighter sustainability rules Tula’s DMD promises gains in EV efficiency Road Ready Hub-motoring in Lordstown’s novel Endurance Q&A As Dana Inc. transitions further into electrified systems, it pays to have a Mechatronics engineer leading the company’s technology charge.

Closing the loop on EV battery recycling Recycling battery materials is vital to the electric-vehicle future, but the way forward faces a host of hurdles. Unzipping the future of sustainable electronics In2Tec brings an innovative solution to the global e-waste problem. Keeping your silicon cool A Parker Chomerics expert shares real-world solutions for the heat-dissipation challenges in onboard electronics.

Chattanooga Power Haus Volkswagen sprints forward in the EV race by integrating battery test, production and EV assembly in the U.S. A materials lesson in Civics Honda's Indiana-based project leader shares insights on meeting all-new product challenges with the launch clock ticking - during COVID. From emissions tech to EV electronics Eberspaecher's Electronics unit is enabling big growth in EV and AV business.

R1T Exposed! A comprehensive teardown of Rivian's pioneering electric pickup reveals praiseworthy build quality, innovative thinking…and some lapses in manufacturability. EVs drive NVH materials innovation Skateboard platforms, high-frequency motor noise push lower dB thresholds and new countermeasure solutions. Optimizing design for additive manufacturing Avoiding the pitfalls of 3D printing requires knowing the process limitations - and how to work around them. An expert at a leading AM specialist shares insights on getting it right. Real-time processors help drive the zonal E/E revolution With its new generation of software-compatible processors, NXP aims to accelerate systems consolidation and performance.

Making the torque-transfer transition Amsted Automotive Group saw the EV revolution coming and has 'the means' to deliver greater driveline efficiency. AAG's top engineers talk next-gen technology. Electric radiant heat for EV cabin comfort New HVAC tech helps Toyota tackle the EV heat-vs.-range conundrum. Honda sticking with structural adhesives Honda extends its use of adhesive bonding to the 2022 Acura MDX, enhancing the vehicle's dynamic performance, among other benefits. Principal engineer Patrick Shafer explains. Editorial EV, give me heat! Supplier Eye Inflation ignites another supplier squeeze Toyota reinvesting in collaborative safety research SAE and NREL partner to strengthen EV-charging cybersecurity Expanding the 'bubble' of cabin acoustics 2022 Ford F-150 Lightning redefines the pickup paradigm GM's Hummer EV is like nothing else

Honda airs it out Honda's aerodynamic and NVH development gets a breath of fresh air from its first full-scale wind tunnel in North America. Two-wheeled tech: The latest in motorcycle applications Drawing heavily from automotive advances, the latest in connectivity, safety and convenience are infiltrating the moto world. Nobium: magic metal for battery anodes? Increased cell capacity and rapid recharging in thermal extremes are potential benefits of electrode chemistries fortified by the humble element Nb. Editorial Reconsidering hybrids Supplier Eye Preparing for a lumpy EV transition SAE WCX 2022: ICE won't melt amid shift to EVs ICE life-extension: searching for more solutions Stellantis' Hurricane is coming Bringing back the hot hatch: 2023 Toyota GR Corolla 2022 Jeep Grand Cherokee plugs in Q&A Eunjoo Hopkins, vehicle synthesis manager for the 2022 Jeep Grand Cherokee 4xe, talks about meeting vehicle-integration "science goals" for the hybridized 2022 Grand Cherokee.

Airing on the side of innovation Lucid Motors' home-grown innovations are leading the pace in electrification. Top engineers tell how and why they're building a benchmark with the new Air EV. Keeping combustion in the conversation The world needs ICEs to stick around - here's how. Engineering a 'Maverick' hybrid transmission Ford Powertrain engineers marry their new in-house electric machine with the proven HF45 transmission - under aggressive vehicle program timing. Driving electrified powertrain systems design Drive System Design punches beyond its weight class in meeting customer needs for electrified powertrain systems engineering services. DSD's North American chief Jon Brentnall explains.

The ONE for battery innovation Michigan-based battery upstart Our Next Energy is tackling energy density, cost and safety with new approaches to architecture and cell chemistries. Motor moves With EVs on the path to high-volume market penetration, automaker and supplier drive-motor production strategies come into focus. Expanding ADAS roles for radar and cameras Evolving into lidar alternatives, the bread-and-butter sensors of ADAS are seeing potential far beyond commodity status.