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Automotive Engineering: October 2019

2019-10-01
Conti suits up A team of young innovators aims to transform a critical piece of safety equipment - and create new business - through collaboration. Casting around for lightweight The U.K.'s Grainger & Worrall is introducing and perfecting "new and imaginative" casting technologies. Optimizing NVH for EVs Unique acoustic and harmonic challenges require an integrated approach to simulation and analysis. An expert at Adaptive Corp. explains. The new gas tank: Constellium readies its first OEM EV battery tray Global Tier-1 aluminum specialist Constellium's first OEM EV battery enclosure is a far cry, engineering-wise, from the century-old fuel tank. Editorial Losing the plot of the Engineering story?
Magazine

Automotive Engineering: September 2019

2019-09-01
Engineering the 2020 Chevrolet Corvette The eighth-gen (C8) Corvette is a creative mix of novel and traditional technical solutions - unleashed at a shockingly low base price. Stuck on structural adhesives As the need for lighter materials and enhanced body performance intensifies, structural adhesives flourish as a materials-joining solution. Rethinking ADAS materials New specialized thermoplastics offer greater design freedom to improve sensor performance and packaging, at reduced cost. Inside VW's expanding Silicon Valley lab The pioneering California innovation hub enters its third decade on a new wave of innovation.
Magazine

Automotive Engineering: July/August 2019

2019-07-25
Extending the ICE age Future vehicle propulsion is not a single-solution challenge. Top engineers take Automotive Engineering into the next combustion-engine frontier. FCA's Micky Bly amping up electrification New powertrain boss Micky Bly and his team are building an advanced propulsion-strategy roadmap that includes at least one more ICE development cycle. Ford's Dave Filipe has some powerful choices to make These are interesting days for those managing global propulsion portfolios, but Ford's powertrain lead says a smart team has him relishing the challenges. GM's Ken Morris lives the pace of the powertrain revolution The purview of GM's VP of global product integrity includes the rapidly-shifting landscape of powertrain engineering. Hyundai's John Juriga optimizing ICE and fuels Hyundai is building on its lean-combustion knowledge in a DoE-sponsored collaborative program with MTU and Phillips 66.
Magazine

Automotive Engineering: June 2019

2019-06-06
Rethinking aluminum for NVH abatement Engineers, abandon those mastics! New "quiet" materials solutions are at hand. Paradigm shift in NVH A new wave of vehicle technologies is changing the way Brüel & Kjaer attacks noise, vibration and harshness. How a Tier 2 tackles NVH Saint-Gobain invested in anechoic testing so small components can make a big NVH difference. Reducing NVH through refined powertrain measurement The C1000 vastly simplifies measuring the mass matrix of heavy, odd shaped engines and powertrains. Foam for NVH solutions New innovations for a wide variety of sound-deadening applications. Long time coming: 2020 Corvette After six decades of teasing enthusiasts with intriguing concepts, Chevrolet is launching an all-new Corvette with its engine located where Zora intended-behind the driver. Protecting high-voltage circuits Yazaki readies a new solution for arc suppression in circuits of 48V or more.
Magazine

Automotive Engineering: May 2019

2019-05-01
Steel stands tall Through constant innovation, mobility's longtime incumbent material maintains its star status for vehicle structures -and a collaborative development model. The economics of materials selection Cost per pound of reduced vehicle mass is helping to drive innovation in steel, aluminum and carbon composites. A step-change in the cost of CFRP Williams Advanced Engineering reveals secrets behind its innovations aimed at moving carbon fiber into the mobility mainstream. Aluminum is the key "lever" Aluminum BIW and closure parts are essential for achieving both regulatory and OEM goals for improved vehicle efficiency. F1 streamlines for closer racing In the downforce vs. turbulence battle, Formula 1 enacts technical changes to rev up the on-track spectacle. Unlocking DfAM's potential A new field-based design software is supporting more widespread use of additive manufacturing, for faster product-development times with less rework and risk.
Magazine

Automotive Engineering: April 2019

2019-04-01
Transforming ZF The Tier 1 giant re-gears for the new-mobility zukunft by adopting a new way to drive technology innovation. It still makes transmissions, too. 2019 Vehicle Technology Review Reviewing the latest tech applications in the automotive space and the trends they're serving. J.D. Power launches new vehicle-engineering award at SAE's WCX 2019 Globally-respected automotive analytics firm J.D. Power recognizes outstanding vehicle-integration engineering with two new annual awards. Powering back to the future Rotaries, gas turbines, hybrids-even nukes! Propulsion tech from the past, present, and beyond the horizon is revealed at the SAE Mobility History display at WCX'19. Horsepower, kilowatts compete at 2019 Geneva motor show Is Europe getting serious about electric vehicles? Look no further than the EV-intensive 2019 Geneva motor show. Editorial Why would you want to be a mobility engineer?
Magazine

Automotive Engineering: March 2019

2019-03-01
Rethinking the HUD Advanced tech solutions move toward augmented reality to bring greater capability to head-up displays. Motor matters New designs and materials are key to the next generation of electric machines for EV propulsion. Harnessing the power of Sim Serious cost savings could come from eliminating vehicle- and systems-level tests. Powerful simulation tools may be the only way to tackle the increasing complexity in mobility development. An OBE for the SAE Meet Paul Mascarenas-SAE International's 2019 president. He's a staunch advocate for professional development for engineers amid the mobility industry's transformation. Solving the propulsion puzzle Must-attend expert panels at SAE's WCX '19 will cover the propulsion-tech future like no other. Editorial Kill the EV tax credit by 2025 SAE Standards News SAE and Synopsys collaborate on cyber study Supplier Eye New Co. vs. Old Co.
Magazine

Automotive Engineering: February 2019

2019-02-01
Inside e-tron Insights into the German approach to developing a premium-class EV. CES 2019: Blueprint for future auto shows? Mobility technology of every stripe was showcased at this year's techfest in Vegas. DATC spells progress for defense prototyping A public-private partnership between the U.S. Army's TARDEC and SAE International is making it easier for suppliers to engage the government on military ground-vehicle technology projects. Dürr builds advanced paint shop for EV startup Byton Electric-vehicle hopeful Byton's advanced-manufacturing plan includes a suite of innovative new paint-process technologies from Dürr.
Magazine

Automotive Engineering: January 2019

2019-01-08
Pickup shocker With the R1T, Rivian emerges as the startup most likely to build the electric vehicle all of America will want to own. Plastics spur tech innovations The SPE Innovation Awards recognize vehicle OEMs and their supply chains for novel material developments and applications. A lesson in Multiphysics OEM engineers reveal how new software from Comsol improved their modeling and analysis of EV battery performance and audio-system sound quality. Heat pumps-expensive but worth it? They add 50% to the cost of the Jaguar I-Pace climate-control system, but improved designs are indicating the cost can be recovered-whether for a Jag or an electric school bus.
Magazine

Automotive Engineering: November 2018

2018-11-01
Electrifying the two-wheeler Alta Motors, one of the newest electric motorcycle OEMs, is fueling zero-emission excitement with a passion for product. AV testing is for dummies Rapid development of automated vehicles is driving ATD innovations, as Humanetics' CEO explains. 2019 Yamaha Niken steers a radical path The world's first leaning three-wheel motorcycle is an expression not only of engineering prowess, but of a real passion for riding. Editorial Electrify the U.S. Postal Fleet!
Magazine

Automotive Engineering: October 2018

2018-10-04
Transforming Tenneco From new-tech suspensions to curb motion sickness, to composite exhausts, Dr. Ben Patel's engineers are innovating toward the electrified, automated-driving future. The electric future-Audi-style The first-ever electric vehicle from Audi, the e-tron, is production-ready and as expected, impressively engineered. Dual-volute salute! BorgWarner's new twist in turbocharging helps GM's new L3B gasoline four deliver V6-beating power and torque, with diesel-like fuel efficiency, in full-size pickup trucks.
Magazine

Automotive Engineering: September 2018

2018-09-01
Engineering at the crossroads As the industry pivots to automated/connected vehicles, new research and initiatives are guiding SAE to develop training and education programs to help working engineers and students succeed. Opel's revamped engineering mission Now part of France's PSA Group, engineering remains Opel's core-with an interesting new options list.
Magazine

Automotive Engineering: August 2018

2018-08-02
LiDAR: new "eyes" for vehicle autonomy The steadily-evolving sensor tech offers big leaps forward in capability-once cost is reduced. e-Axles speed electrification Creating a practical 'bridge' between today's legacy ICE architectures and the electric future. McLaren earns its Ph.D in handling McLaren Automotive and the University of Cambridge collaborate on a no-compromise semi-active suspension for the 720S supercar. Jaguar's new EV pacesetter The 2019 I-Pace brings benchmark vehicle dynamics to the nascent battery-electric SUV segment. Editorial Connecting SAE with China's mobility future Supplier Eye Supplying the multi-energy platform The Navigator Traversing the autonomous trust gap What We're Driving 2018 Volvo XC40 T5 AWD; 2017 Toyota Land Cruiser; 2018 Toyota Corolla Eaton goes internal with its next-generation EGR solution Driver out, simulation in for AV transmission, driveline engineering Teaming carbon fiber-and embroidery?
Magazine

Automotive Engineering: June 2018

2018-06-01
Underway on nuclear power Ford Motor Co. CTO Dr. Ken Washington is driving new approaches to technology innovation—from inside and outside the enterprise. Silicon drives autonomy movement Renesas’ Amrit Vivekanand explains how the software and semiconductors that underlie the industry’s rapid transition are rapidly evolving. Automotive propulsion ‘On a journey’ CTO Jeff Hemphill explains how Schaeffler Group is blending its longstanding mechanical-systems expertise with critical investment in electrification and autonomy. Steeling for reduced mass and higher strength New 3rd-generation AHSS and steel-polymer hybrid tech aim to cut mass by up to 30%—and take a bite out of aluminum’s business. Balancing the rumble and roar Multiphysics simulation is part of the development toolset at Mahindra Two Wheelers, as the Indian motorcycle and scooter maker expands into global markets with larger bikes. Le Mans 2018: can anyone beat Toyota’s hybrids?
Magazine

Automotive Engineering: May 2018

2018-05-03
Testing for cold-climate comfort AE goes way north to the Arctic Circle for an inside look at Hyundai's winter testing of the new Nexo FCV and Kona EV and their unique and critical HVAC systems. Innovation more than skin deep A new wave of engineered plastics are delivering structural, mass-reducing, and aesthetic benefits for new vehicle applications. A secret weapon for roof-crush testing Before you crush that bus or racecar chassis, find out how engineers at CAPE are optimizing test-rig performance. Editorial: Tesla's Model 3 is two very different cars SAE Standards News A hive of activity Supplier Eye Why aren't there more unibody pickups?
Magazine

Automotive Engineering: April 2018

2018-04-01
Engineering the Motivo Way Broad capabilities, unparalleled project diversity and an innovative culture have put this thriving California "idea factory" in high demand. Steering toward lower NVH Systems-based analysis at Saint-Gobain shows how a small part can make a big difference to steering, and to overall vehicle quality. Not dead yet: The resilient ICE looks to 2050 The mobility industry will need to keep evolving the combustion engine for many years, says Dr. John Heywood. Technology time-warp The road to autonomous driving has been under construction for decades, as showcased by SAE's Mobility History Committee at the 2018 WCX in Detroit.
Magazine

Automotive Engineering: March 2018

2018-03-08
Truck Tech War! Ford, GM, and Ram arm their profit-pumping half-ton pickups for the 2020s' efficiency battle. Mobility mecca: WCX 2018 Provocative thought leaders, emerging disruptors, and the industry's best networking and career guidance all under one big roof: the 2018 SAE World Congress Experience is coming April 10-12. Mercedes adopts Harman UX for A-Class The 'smart' architecture is capable of OTA updates and features more-accurate voice recognition. Spark of genius Mazda's Skyactiv-X-the nexus of gasoline and diesel tech-remains on track for 2019 production. We test-drive recent prototypes to check development status. Taking aim at the drowsy-driver threat Hyundai Mobis is leveraging Level 4 tech to move 'departed' drivers safely off the road. Editorial: Fear and loathing on the path to Level 4 driving Supplier Eye Variability, risk and the value stream The Navigator How will automated vehicles deal with potholes?
Magazine

Automotive Engineering: February 2018

2018-02-01
Leaf turns to the 2020s Nissan's pioneering battery-EV finally gets styling, propulsion and feature upgrades that put it back in the thick of the expanding electric-car race. A rebel's guide to chassis engineering Before the advent of FEA, engineers used their hands to study chassis strength and stiffness. The approach still offers benefits today, notes the man who wrote chassis engineering's "bible." Auto tech comes on strong at CES 2018 The automotive sector showed up at CES with autonomy announcements by the score and a spectrum of new-technology unveilings. New SAE President focused on Big Data Mircea Gradu, senior VP and quality chief at lidar specialist Velodyne, targets data analytics, electrification and connectivity, and STEM initiatives during his 2018 term.
Magazine

Automotive Engineering: January 2018

2018-01-01
Level Zero hero Jeep's iconic Wrangler is all-new-and unapologetically analog. Fusing sensors for the automated-driving future Complex processing architectures, faster networks and even more sophisticated software are vital for 100% accurate Level 4 and 5 systems. Who wants Afreecar? One billion people globally survive on less than $2/day but desperately need personal mobility and electric power. One of the auto industry's most creative minds offers what could be a unique and sustainable solution. Dana opens new chapter on CVTs A dedicated development center is hustling the unique VariGlide "spherical traction drive" toward 2020 production. Plastics key to mobility innovations The 2017 SPE Innovation Awards highlight the design, engineering and materials-science collaborations between vehicle OEMs and their tier suppliers.
Magazine

Automotive Engineering: November 2017

2017-11-02
700 miles, hands-free! GM's Super Cruise turns Cadillac drivers into passengers in a well-engineered first step toward greater vehicle autonomy. Toyota rethinks the Flagship The 2018 Lexus LS moves to twin-turbo V6 power and piles on the takumi. Honda 2018 Accord: Antidote for crossover fever The all-new, tenth-generation Accord is Honda's best-ever-and makes the case for why crossovers shouldn't take over the planet. Autonomy testing: Simulation to the rescue Autonomous technology development injects new rigors on vehicle-development testing.
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