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A controlling interest Motorola's Scott Anderson provides insight on how electronic controllers are making cars safer, better-performing, and more fun. Software support for telematics Microsoft's Automotive Business Unit is focusing on the convergence of Internet technologies with vehicle systems through the deployment of Windows CE and .NET software platforms. Cadillac CTS The company's latest passenger car ushers in a new era of Cadillac performance with the V-series. Lincoln Navigator Redesigned for the first time since its 1997 launch, the full-size SUV not only looks different from the original version, it feels different, too. A heavy-duty RAM Chrysler Group engineers have included several firsts for the 2003 Dodge Ram 2500 and 3500 pickups, including side curtain airbags and power adjustable pedals. Enzo Ferrari: the car Ferrari is planning to build 349 copies of its "extreme sports car," which embraces a raft of Formula One technologies.

Tech Highlights: 2002 Mondial de L'Automobile European editor Stuart Birch gives a run down of some of the significant vehicle and technology debuts at the Paris Motor Show, beginning with the French automakers. Supply-chain trends With increased responsibility for modules and warranties, automotive suppliers are finding innovative ways to manage their supply chains. Sports car racing technology Le Mans series race car engineering reach a high-water mark in 2002, but will likely recede in 2003. Innovation at DaimlerChrysler Chairman and CEO Jurgen Schrempp believes that in the next 15 years, car technology and design will move ahead more rapidly than at any time in the past half century--and that almost everything except the basic four-wheel layout could change. Escape Hybrid is a showstopper Ford in 2003 will launch the world's first production hybrid-electric SUV, which will be the subject of much discussion at this month's 2002 SAE International Truck & Bus Meeting & Exhibition.

Bending light Lighting technology is becoming more intelligent and adaptive as OEMs and suppliers develop systems that are more integrated into vehicle electronics systems for greater performance and safety. Top technologies of the year The world's automakers and suppliers were busy in 2002 equipping production vehicles with significant new technology. The editors review some of those significant "game changing" innovations for the past model year. Testing on the move Advances in mobile data acquisition, such as those from HBM, have helped engineers move the testing of vehicles from the laboratory to the road. Producing an all-new powertrain Ford and International each revamped a plant to build a new powertrain for Ford's super-duty trucks and Excursion sport utility vehicle. Making plastic parts New ways of forming plastics for automotive components were revealed at an annual contest sponsored by the Society of Plastics Engineers.

Engine strategies and engineering Top powertrain executives from DaimlerChrysler and General Motors talk about their companies' views and plans for the future. Greater performance, better efficiency, and reduced emissions are the highlights of the latest crop of internal combustion engines from their companies and others. Educating engineers The automotive and academic worlds are teaming to ensure that the industry's future is full of qualified engineering talent. OEM production systems enable flexibility Building multiple models on the same production line is a Japanese innovation--one that U.S. automakers are hurrying to implement. Executives abound at SAE 2003 World Congress Re-tooled to increase the presence of OEMs and to make it easier for attendees to get the information they need, this year's Congress offers a great return on investment for engineers and related automotive industry professionals who spend time in Detroit's Cobo Center March 3-6.

IRL races ahead Honda and Toyota join dominant General Motors in a more tech-friendly racing series that gets a new chassis builder for 2003. NAIAS concepts Nearly 30 dream vehicles--about twice as many as last year--from most of the world's automakers were shown for the first time at the North American International Auto Show in Detroit. AEI editors review the technical and development highlights of this impressive crop of concept cars. Engineering dream jobs Heading a new model launch is something many engineers aspire to, but that is just one avenue up the corporate ladder. Diesel discourse at SAE 2003 World Congress Fuel efficiency and performance advantages make diesel technology a compelling one for automakers and suppliers, despite its emissions disadvantages. Diesel will be among the more important technologies discussed in detail at the SAE 2003 World Congress March 3-6 in Detroit's Cobo Center.

NAIAS production vehicles The strength of light trucks and crossovers in North America was on display as a majority of the all-new vehicles debuting at the events were for those segments of the industry. This special edition of Global Vehicles provides highlights of new-vhielce technology for 2003 and beyond. Volvo XC90: AEI's Best Engineered Vehicle for 2003 The new model raises the safety and environmental compatability bars for SUVs. Leading the way Fuel-cell vehicles from Toyota and Honda are hitting the streets for customer use in both Japan and the U.S. AEI Tech 2003 Awards Automotive Engineering International highlights the top products and technologies (submitted as of February 18) from the SAE 2003 World Congress. Introducing Dr. Jack E. Thompson, SAE President for 2003 A change agent with early roots in the automotive industry gets in the Society's driver seat.

Phantom materializes BMW's Rolls-Royce Motor Cars unveils its first model, an aluminum-bodied sedan with rear-hinged rear doors and a new V12. Protecting the cabin from powertrain NVH OEMs are getting help from suppliers such as Collins & Aikman and Bayer in damping NVH, thanks to innovation in plastics. Forced induction Environmental pressures prompt renewed interest in turbochargers and superchargers. Collaboration software emerges Interactive product development tools that can decrease design time and cost, enhance quality, and improve engineering processes are now widely available. Validated virtual testing DaimlerChrysler and MTS Systems have verified that component load histories can be predicted before prototypes are built. Automation: a tool, not an end Toyota and its suppliers try to strike a balance between automation and manual labor at their U.S. plants.

Product is king in North America As it does every year, AEI takes a look at automotive industry trends in the three major regions of the world, beginning in this issue with a look at the North American industry and how domestic OEMs and suppliers are shaping its future. Europe will be the focus in June, Japan in August. A powerful mix Traditional and not-so-traditional power sources will share the roads in North America as OEMs and suppliers continue to research and develop a variety of advanced propulsion technologies. Consumer research drivers interior trends OEMs are giving suppliers greater responsibilities not only for delivering vehicle interiors, but also for consumer research that leads to compelling interior designs. Body and chassis developments Advanced technologies are enabling light trucks and SUVs to close the ride, handling, and safety gap with passenger cars.

New York revival More than 20 of the 30 new vehicle introductions at this year's New York International Auto Show were world debuts, and cars took center stage for the first time in a while at a North American auto show. Safety first Consumers say safety is priority one, but deaths on the highway are rising as government regulators impose tougher--and more costly--safety standards on automotives. Ford turns 100 Pausing to celebrate its many technical achievements of the past century, Ford maintains its focus on being an innovation leader for the next 100 years. Hi-tech Europe Europe's automotive industry is set to apply technology to a greater degree than ever before. Diesels and DCTs Turbodiesel engines may soon power half the cars sold in Europe, and as European roads become ever more crowded, dual-clutch and automatic transmissions are becoming more attractive propositions.

A different automatic Developed in conjunction with BorgWarner, Volkswagen's DSG automatic six-speed gearbox is aimed at enthusiasts and has fuel consumption superior to a manual gearbox. Accident avoidance GM and Delphi are testing adaptive cruise control and collision-warning technologies in the hope of ultimately increasing driver awareness and reducing driving behaviors that can lead to accidents. Branding vehicle dynamics The use of active systems and common hardware across several vehicle platforms, with different calibrations and control algorithms, can offer variations in character and brand, according to Prodrive Automotive technology. The drive for improved dynamics For the new XJ, Mike Cross, Jaguar's Chief Engineer for Vehicle Integrity, and his team aimed to preserve the isolation and feel of the previous car, but instill the handling precision and steering accuracy of the S-Type.

Appetite for cars growing in China Automakers and suppliers the world over are scrambling to establish or expland manufacturing operations in China as income growth spurs a rapid rise in car sales. "Lighting" the way for bodies Alcan says the most common alternative metal for body applications, aluminum, can be used as a stand-alone material or integrated with steel. Controlling noise, vibration, and harshness Vehicle manufacturers and their suppliers are finding ways to deliver greater passenger comfort in the early stages of design. Why diesels, why now? Participants at the first SAE Executive Management Briefing discuss the possibilities and technical challenges for diesel engines in U.S. passenger vehicles. Virtual powertrain, real results As powertrain control systems require more complex validation testing in less time, Ford is teaming with Concurrent Computer to develop a HIL simulation system that tests real control hardware in the virtual world.

No hands with Bluetooth A major effort is underway to implement the wireless specification in cars and cell phones to reduce driver distraction. Sensors proliferate The boom is light on wireless, heavy on intelligence. Water and heat in the fuel-cell balance Researchers from the National Renewable Energy Laboratory, Millenium Cell, and DaimlerChrysler are working on a sodium borohydride system tha thas the potential to meet FreedomCAR's weight-percent hydrogen-storage targets. Far East optimism Asia's Big Three--Toyota, Honda, and Nissan-- relied to a large extent on their global presence to post strong profits in 2002 as they and other Far East automakers prepare for an upswing in their economies. Models of choice Seven of the eight Japanese passenger car/light truck manufacturers offer various configurations of compacts, which are taking off in Asia.

Body control electronics shapes up The electronics revolution is advancing unabated in vehicle and body control, but the addition of features ranging from electronic power steering to tire pressure monitoring poses numerous challenges for electronics engineers. Telematics comes back on line Interfaces will play a huge role in expected growth. Cadillac XLR The new luxury roadster, designed to go head-to-head with models from Mercedes-Benz, Jaguar, and Lexus, uses an all-new 4.6-L Northstar V8 and innovative features such as adaptive cruise control, Magnetic Ride Control, and keyless access. 2005 Ford GT The company's image vehicle helped develop engineering skills in the race to production. Chrysler Pacifica Safety and infotainment features abound in the upscale 2004 sports tourer. 5 Series changes shape BMW adopted an aluminum/steel hybrid body in the interests of light weight and even weight distribution, and worked with ZF Lenksysteme to introduce active steering.

Frankfurt Motor Show concepts Visitors to the 60th IAA held in September were greeted with 125 world premieres, 60 of which were new vehicles by the world's automotive manufacturers. Prior to the public event, AEI editors scoured the show to put together this special section of Global Vehicles highlighting the best-in-show concept cars. Dynamic rollover testing on the way NHTSA announces that the 'fishhook' manuever, along with the static stability factor, will be used to rate vehicles for rollover propensity beginning with the 2004 model year. Shortening the chain Despite the trend toward increased outsourcing, the integration of compounding and molding operations at molded composite parts maker Composite Products resulted in a leaner and more economical supply chain. NASCAR research and development With the help of a new managing director and R&D center, the popular racing series is pursuing technology to improve safety and level competition.

Concepts from 2003 Tokyo Motor Show Environmental, safety, and information technology were strongly emphasized in an impressive array of fuel-cell, hybrid, and pure electric concept cars. LEDs shine on The lighting technology's compact size, power, and durability excite designers who still long for flexibility in interior and exterior styling. GM, software, and electronics At its annual media preview of new models, the company demonstrated how its technology investments will pay off in more features, for more people, in more market segments. Plastics roll into new territory From structural members to Class A surfaces, plastics continue to find increasingly broad application in the automotive industry. 2003 technology in review AEI editors look back at some of the most significant production-intent innovations introduced over the past year. Forging ahead in metal forming Crude though the means may have been, humans began making and shaping metal several millenia ago.

The diesel is coming, the diesel is coming The diesel engine is reaching maturity before our eyes and noses, thanks in part to diesel particulate filters and high-pressure fuel injection. Planning for the future Industry and academia partner to improve education for tomorrow's automotive engineers. Passion for performance at SAE 2004 World Congress A special program dedicated to engineering and other issues related to high-performance vehicles will highlight this year's annual gathering. Modules no shell game for Siemens VDO Workers at the supplier's plant in Santa Catarina, Mexico, assemble seven plastic shells and 26 other components into an air/fuel intake module for DaimlerChrysler's Hemi engine.

North American concepts Cars and car-based crossovers took the concept-vehicle spotlight this year at the 2004 North American International Auto Show in Detroit last month. Renault F1 opens up The company has provided unprecedented access to its new Formula One racecar and surprisingly detailed information on its engine. Cleaner, safer, quieter Testing companies are working to improve equipment and procedures to better match real-world situations in an effort to help automotive suppliers and OEMs in development of future vehicles. Microprocessor requirements soar Networks and emissions control are driving the switch to more powerful 32-bit chips. Hondra brings the hydrogen economy closer The next generation of fuel-cell stacks from Honda offers more power from a smaller package, and a prototype solar-power refueling station delivers the hydrogen fuel. GM hybrid story on SAE Congress agenda General Motors Corp. sees several avenues to a hybrid future, a transit bus leading the way.

NAIAS technical highlights The industry kicked off what many are calling the Year of the Car at the North American International Auto Show in January. Cars and car-based crossovers took center stage, with many of the new models being derived from flexible architecture that will spawn many distinct products. High-performance hybrids Hybrid-electric technology is growing beyond economy cars to boost performance for luxury and sports cars and trucks. Toyota Prius: Best Engineered Vehicle for 2004 The second-generation gasoline/electric hybrid provides a larger and more versatile mid-size interior and sginificantly improves upon its pioneering predecessor in terms of performance, efficiency, emissions, and consumer appeal. AEI Tech 2004 Awards The new editors of Automotive Engineering International highlight some of the innovative new products and technologies on exhibit at the SAE 2004 World Congress based on the latest information provided by suppliers.

The chain in China North American suppliers must confront some challenging supply-chain issues as they take aim at what could potentially become the world's largest automotive market. Visteon researches composite truck chassis The company used computer analysis extensively in a research project aimed at reducing the mass and complexity of a chassis structure while increasing strength and stiffness. Simulation goes beyond engineering Computational fluid dynamics simulation and visualization software vendors are introducing products to extend the value of CFD throughout the product life cycle, according to Acuitiv Software. Ford still riding Six Sigma quality horse Ford is combining Six Sigma with kaizen events at its plants around the globe to coax new ideas from its hourly workers in hopes of closing the gap with perennial vehicle-quality leader Toyota.

Technical highlights from Geneva The high-profile event combined new technology, fresh design, debuts of major production models, and styling concepts in a compact venue. North American technology trends Every year in the May issue, Automotive Engineering International explores the major technology trends defining the auotmotive industry in North America. In June, it will do the same Europe, and in August Asia. Internal-combustion engineering Despite a century of refinement, the gasoline engine still has untapped potential, say industry executives. Body building The quest for light, quieter, and safer cars and light trucks influences the design and engineering of most vehicle areas--body not excluded. Chassis integration keeps the rubber on the road U.S. OEMs and Tier 1 suppliers are collaborating to deliver the latest technology for performance and safety, but integration stays in-house.