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The Nano in retrospect A senior graduate student in the Department of Mechanical Engineering at the Indian Institute of Technology looks at the development of the world's cheapest car and its effect on Indian car users. A different riff on your basic two-seat electric car Markus Lienkamp, Chair of Automotive Engineering at the Technical University of Munich, is leading the Visio.M project, a German government-supported R&D effort to produce a low-cost, high-utility electric car that might attract the interest of the middle European mass market. Materials lead the way to vehicle mass reduction Reducing a vehicle's mass opens the door for a downsized engine and transmission, a lighter cradle and body structure, smaller wheels and brakes, as well as a weight-slimmed suspension. The start point for this ripple effect is materials.

When fuel cells fly Emerging hydrogen and fuel-cell-based technologies are being developed for the future replacement of onboard electrical systems in more-electric or all-electric aircraft. Motor controls spin forward Improved power handling and software advances make electrified powertrains more competitive. Multiple controllers adds to EV complexity Model-based design has revolutionized the way products are developed, with design shifting from parts to the whole.

Biofuel advances The aerospace industry remains committed to getting off the ground with alternatives to jet fuel.

Shed a few joules with better aerodynamics A team of engineering students from Laval University has managed to reduce the energy demand due to wind resistance of its Supermileage vehicle by 10% after carefully designing a new vehicle body with a 25% larger frontal area. Telemetry helps Formula SAE team close the loop on design Once a year, a team of students at Virginia Tech get to do something that ought to put a grin on any aspiring engineer's face: build a racecar. Unconventional steel wheel designs The drawings done by collegiate students for a steel wheel design competition had industry professionals thinking about future production possibilities.

Demon alcohol? The impact of Ethanol fuels on regulated tailpipe emissions is studied and assessed by two Chrysler researchers in a 2012 SAE technical paper.

A paradigm shift in offline programming of robots CAD-based offline programming has the potential to take into account design changes to a certain extent, avoiding time-consuming and thus expensive reprogramming after an engineering design change.

Securing IT in the sky Along with IT systems and communication links comes IT security as a new factor when evaluating and monitoring the operational risk that needs to be managed during the operation of the aircraft. Data collection made easy Heavy vehicle makers, telematics providers strive to add more features while simplifying startup.

ETS Baja parts failure analysis: Geared for success When the ETS Baja team had to withdraw from the Baja Auburn 2012 event due to abnormal gear failure, an extensive analysis was required to ensure that problems of this nature would not surface again. After some serious investigation, the conclusion of almost 30 hours of research was unexpected and proved surprisingly simple. Body and soul rule at 2012 Formula SAE Months before the Formula SAE Michigan competition in May, teams were hashing out product development decisions. The end-game was presenting a racecar that had the right stuff for earning high points in the challenge's vehicle design evaluation as well as the acceleration, skid pad, endurance, and autocross dynamic performance events.

RAV4 EV races to market After just a 22-month development program, engineers from Toyota and Tesla produce an all-electric version of the popular SUV. Integrating in-wheel motors Four publicly disclosed vehicles are examined for which Protean Electric has taken a leading role in converting into electric or hybrid prototypes.

Everything's looking up for aircraft with Internet connections Satellites will make global connectivity possible. Composite bonds put to the test The application of adhesive bonding as a joining technology for CFRP aircraft structures is essential for the realization of novel lightweight design concepts. Aerospace leads in additive manufacturing The unique advantages of making metal parts from powder-bed additive manufacturing are looking attractive to engine manufacturers. Europe's aerospace sector at a crossroads Europe is facing a massive black hole in its future defense procurement portfolio. What will replace today's fighters and trainers when the present order backlogs have been produced?

The row about rare earths Rare-earth elements are key to applications as varied as traction motors, catalytic converters, and wind turbines, but high prices and supply shortages have the auto industry grappling with design changes and other alternatives.

Designing the optimal airframe Integration of simulation software tools is the key, from aerodynamic CAE to structural analysis and optimization.

Argonne heats up Li-ion battery research The U.S. Department of Energy lab near Chicago is using federal stimulus money to dive deeper into lithium battery research. Lithium-ion battery industry moves forward From technology advances to manufacturing capacity expansions, the foundation of the lithium-ion battery industry is becoming stronger and more viable.

The big boys go for plastic While it is true that the latest developments in advanced alloy manufacturing techniques can deliver structures and components that meet all the product requirements that aerospace primes need for new aircraft, there can be no escaping the fact that there is now an unstoppable momentum building up for the plastic airplane.

Efficient, low-cost power converters for EVs Losses when power converters change the currents, voltages, and frequencies of electrical fees mean efficiencies are in high demand for EVs and everything else electric.

New blades turning Industry is in the midst of new initiatives to develop lighter, stronger aero engine fan blades. ATM revolution-on the way at last A look at one of the biggest issues facing the air transport sector: integrating air traffic management policies and solutions. A new positioning system for aircraft structural assembly The EcoPositioner is a modular and reconfigurable positioning technology that takes into consideration the positioning task as well as operational conditions and environmental influences.

'Infernal' combustion no more Continuous improvements to the 130-year-old ICE aim to keep conventional engines ahead of electric drive. Alternative fuels tested at altitude Federal government researchers in Canada tested certain alternative fuels at simulated altitudes and found that they do offer some benefit.

Putting electrification to work For fleets, going green is a high priority-but making green is an even higher one. A move to 'more electric' engines Researchers detail a motor control design for the fuel system of a more electric aero engine, focusing on the necessary safety and reliability aspects. 2012-13 Hybrid Vehicles Guide A quick reference to the latest production HEVs and their key specifications.

Putting CAE to work for non-experts CAE suppliers respond to the need to do more with less in a number of ways, including guided work flows and role-specific interfaces.

Inside development of Unimore's high-performance Formula SAE engine The adoption of a single-cylinder engine, instead of the more powerful inline four cylinder, required a much bigger effort for getting an acceptable level of power. Academia and motorsports industry partner for enhanced performance A four-year Bachelor of Science degree in motorsports engineering at Indiana University-Purdue University Indianapolis, in addition to certificates in motorsports technology and motorsports studies, has led to the creation of some unique new college classes and associated activities. Propulsion systems for private space flight While some companies are creating high altitude air and ground launch vehicles for taking private individuals into space, companies such as XCOR Aerospace and Armadillo Aerospace are addressing other market needs in the private space flight industry. 200-mph electric racecar Drayson aims to break track records.